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The Largest Overlooked Cost Driver in Viral Vector Production

Why your nuclease strategy determines yield, quality, and cost per dose

2X

Increase in Yield

70%

Reduction in Nuclease Cost

40%

Reduction in COGS per dose

Chromatin Clearance Drives Manufacturing Economics

When chromatin is not fully digested under process-relevant conditions, recovery becomes unstable and cost per dose compounds.

Download the Full Economic Model ↓

How Costs Compound in Downstream Processing

Reduced chromatography performance

Higher enzyme consumption

Longer processing cycles

Yield loss

Optimizing nuclease strategy is one of the fastest and lowest-risk levers to improve performance without process redesigning.

In our viral vector manufacturing processes, ArcticZymes’ M-SAN HQ and SAN HQ enzymes consistently deliver efficient host-cell DNA clearance under both physiological and high-salt conditions. This has allowed us to achieve reliable digestion with fewer nuclease units, improving process efficiency without compromising quality.

Team Lead, Viral Vector Process Development at Revvity

Download the Full Economic Model ↓

Access the complete commercial cost model and assumptions.

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